专利摘要:
The main subject of the present invention is a process for the manufacture of ethers of bis-anhydrohexitols and in particular glycidyl ethers of isohexides, one of the originalities of which is based on azeotropic distillation carried out under reduced pressure. Such compositions are used to make epoxy resins, their function being to form a three-dimensional macromolecular network. The compositions obtained according to the invention are rich in diepoxy derivatives of isosorbide at the expense of monoepoxy derivatives, only the first participating in the formation of the three-dimensional network. The crosslinking density is thus increased, which makes it possible to obtain a material which is more chemically and mechanically resistant and which has a higher glass transition temperature (Tg), compared to the same materials obtained with bis-anhydrohexitol ether compositions according to the prior art.
公开号:FR3016631A1
申请号:FR1450474
申请日:2014-01-21
公开日:2015-07-24
发明作者:Clothilde Buffe;Amelie Dolenec;Mathias Ibert
申请人:Roquette Freres SA;
IPC主号:
专利说明:

[0001] The main subject of the present invention is a process for producing a composition of ethers of bis-anhydrohexitols, and in particular glycidyl ethers of isohexides, one of the originalities of which is based on azeotropic distillation carried out under reduced pressure. Such compositions, products are used to make epoxy resins, their function being to form a three-dimensional macromolecular network. The compositions obtained according to the process which is the subject of the invention are rich in isosorbide diepoxy derivatives to the detriment of monoepoxy derivatives, only the first ones participating in the formation of the three-dimensional network. The crosslinking density is thus increased, which makes it possible to obtain a material which is more chemically and mechanically resistant and which has a higher glass transition temperature (Tg), compared to the same materials obtained with the bis-anhydrohexitol ethers according to US Pat. prior art. The subject of the present invention is also the compositions of bisanhydrohexitol ethers thus manufactured, as well as their uses in the manufacture of composite materials, coatings or adhesives. Bisphenol A glycidyl ether (BADGE or DGEBA), of formula (I), is a chemical compound used as a crosslinking agent in the manufacture of epoxy resins. This product is currently listed as a carcinogen by IARC Group 3 (International Agency for Research on Cancer), that is, it is a substance that is not classifiable as to its carcinogenicity. 'man. (I) However, DGEBA is used in particular as an additive in coatings for certain cans. Free DGEBA can therefore be found in the contents of these boxes, which raises many questions about its carcinogenicity ("Determination of Bisphenol A diglycidyl ether and its hydrolysis products in canned oily foods from the Austrian market", Z. Lebensm Unters Forsch A 208 (1999) pp. 208-211).
[0002] It has been known for some years that this product can be replaced by glycidyl ether of isosorbide, the structure of which is represented below. (formula (II)). This structure mimics very closely that of the DGEBA.
[0003] These compounds, which belong to the more general class of bisanhydrohexitol ethers, are now widely known and described in the literature, as are their synthetic processes. One of the known synthesis methods is based on the initial formation of a solution of an isohexide salt in the presence of very reactive and often dangerous species, such as sodium hydride or sodium metal, and then on the reaction with epichlorohydrin.
[0004] US 3,272,845 is an illustration thereof. US 4,770,871 proposes an alternative method which avoids the use of metal hydride or sodium metal. This method involves reacting a bis-anhydrohexitol and an alkyl carbonate in the presence of a basic catalyst, and under conditions of high temperature and pressure (200 to 300 ° C, 5 MPa). Document WO 2008 147472 is also known which describes another process which does not implement the abovementioned dangerous compounds. This document proposes a method of synthesis by dissolving an isohexitol in a solvent, adding a base, conducting azeotropic distillation with the solvent, adding a compound chosen from the group consisting of a halide of alkyl or aralkyl, and a sulfonate ester of the alcohol equivalent to the alkoxide, and heating to effect the etherification reaction and obtain the desired product. The solvents used are aromatic solvents, such as toluene and benzene. These solvents do not fit well with current regulations that aim to limit the use of these compounds, which are often harmful and sometimes even toxic.
[0005] US 3,041,300 proposes a method that does not use solvents, or metal hydride or sodium metal. The process in question consists in reacting isosorbide and epichlorohydrin at atmospheric pressure and hot (around 110 ° C), adding very slowly a basic reagent such as sodium hydroxide solution (for at least 4 hours), and perform azeotropic distillation. After filtration and rinsing, the bis-anhydrohexitol ether thus formed is then recovered. More recently, the document WO 2012 157832 has proposed a variant of this technique, realizing this time the reaction between isosorbide and epichlorohydrin always under atmospheric pressure but at a more moderate temperature (40 ° C.). Finally, the document WO 2008 147473 describes 3 preceding methods: in its example 1, the method based on azeotropic distillation in the presence of solvent according to the document WO 2008 147472, in its example 2, the method using hydride of sodium according to US 3,272,845, - in its example 4, the method based on the very slow addition of sodium hydroxide and the azeotropic distillation according to US 3,041,300 and WO 2012 157832.
[0006] This document WO 2008 147473 teaches another route which is a two-step process, the first consisting of reacting isohexitol with epichlorohydrin in the presence of boron trifluoride and then adding an alkaline solution (example 3 of this document) . However, it is known that boron trifluoride is a toxic and colorless gas that reacts with moist air to form white smoke composed of hydrogen fluoride, boric acid and fluoroboric acid. When any of the processes described above is used, a composition (as opposed to a pure product) is obtained in particular containing mono and difunctional derivatives of bis-anhydrohexitol ethers. However, only the latter participate in the three-dimensional macromolecular network during the manufacture of the resin, especially in the presence of hardeners like amines. It is therefore these difunctional derivatives that will be sought to favor at the expense of monofunctional products.
[0007] In the same manner, care will be taken to limit the content of oligomer (III) in order to obtain a three-dimensional network having a higher crosslinking density. Indeed, the larger n, the greater the distance between two reactive functions and therefore the greater the distance between each cross-linking node. A high knot density makes it possible to obtain a material having a glass transition temperature (Tg) that is higher and more resistant chemically and mechanically. The presence of oligomers and / or mono-glycidyl ethers of isosorbide can be directly related to the epoxy equivalent by weight, defined as the mass of resin containing an equivalent of glycidyl function. For example, isosorbide diglycidyl ether (FIG. II), which has a molecular weight of 258 g / mol and contains 2 glycidyl functions, has an epoxy equivalent of 129 g / eq. The higher the epoxy equivalent by weight, the higher the oligomer and / or mono-glycidyl ether content of isosorbide, so the aim is to minimize this epoxy equivalent. None of the documents of the state-of-the-art referred to processes for the preparation of bis-anhydrohexitol ethers is specifically concerned with this complex problem which consists in increasing the selectivity with respect to difunctional derivatives to the detriment of monofunctional derivatives and oligomers. Regardless of this consideration, a person skilled in the art would in any case have avoided a certain number of processes considered as not applicable industrially, since using dangerous products such as metal hydride or metallic sodium (US 3,272,845), solvents ( WO 2008 147472) or boron trifluoride (WO 2008 147473 in example 3). On the other hand, the processes based on high temperature and high pressure conditions (US Pat. No. 4,770,871) have the disadvantage of using expensive and complex devices.
[0008] Those skilled in the art would have then turned to the methods of reacting isosorbide and epichlorohydrin at atmospheric pressure, to very slowly add a basic reagent and to carry out azeotropic distillation (US 3,041,300 and WO 2008 147473). However, the Applicant Company has demonstrated in the experimental part of the present application that these processes lead to compositions having too high a content of monofunctional derivatives and too high a content of oligomers or an epoxy equivalent too high. Continuing its research through a great many works, the Applicant Company has been able to develop a process for the manufacture of bis-anhydrohexitol ether compositions, both free of solvents and other potentially dangerous compounds such as hydride. metal, sodium metal, or boron trifluoride. In addition, this method results in compositions having a very high isosorbide diepoxy richness over isosorbide monoepoxy, and a low oligomer or epoxy equivalent advantageously lower than the compositions of the present invention. prior art. The process for producing a bis-anhydrohexitol ether composition, which is the subject of the present application, comprises the following steps: a) contacting a dianhydrohexitol and an organic halide, b) placing the mixture thus obtained with dianhydrohexitol and of organic halide under vacuum so as to obtain a depression of between 100 mbar and 1000 mbar; c) heating the mixture under vacuum at a temperature of between 50 ° C. and 120 ° C. and thus carrying out azeotropic distillation; d) adding then to said mixture a basic reagent for a period of between 1 hour and 10 hours and then continue the azeotropic distillation, e) recover the composition of bis-anhydrohexitol ethers after a filtration step, concentration of the filtrate and optionally a step of purification.
[0009] As indicated above, such a method makes it possible to obtain compositions having a very high content of isosorbide diepoxy with respect to isosorbide monoepoxy, and a low oligomer content or an epoxy equivalent advantageously lower than for the compositions. of the prior art.
[0010] Such a result is all the more surprising since nothing in the state of the art described or suggested the use, under reduced pressure, of a process for the synthesis of bis-anhydrohexitol ethers. On the contrary, it was indicated to proceed either at high pressure (US 4,770,871) or at atmospheric pressure (all the other documents discussed so far). The first step of the process according to the invention (step a) therefore consists in bringing into contact a dianhydrohexitol and an organic halide.
[0011] Dianhydrohexitol is preferably an isohexitol, more preferably chosen from isosorbide, isomannide and isoidide, and is most preferably isosorbide. The organic halide is preferably chosen from epibromohydrin, epifluorohydrin, epiiodohydrin and epichlorohydrin, and is more preferably epichlorohydrin. This organic halide is preferably introduced in excess relative to the hydroxyl functions of dianhydrohexitol. Thus, for 1 mole of dianhydrohexitol, preferably between 2 and 10 moles of organic halide and more preferably about 5 moles will be introduced. This first step of contacting a dianhydrohexitol and an organic halide (step a) is carried out in any device that is well known to those skilled in the art, making it possible to bring the two chemical reagents into contact, and being provided with of heating and stirring members. It may be, for example, a double jacket reactor. The device in question must also be equipped with a member for performing a partial vacuum and a member for conducting azeotropic distillation, such as an inverted Dean-Stark assembly surmounted by a refrigerant.
[0012] After this first contacting step (step a), a partial vacuum is then produced in the device using a vacuum pump, the corresponding depression being between 100 mbar and 1000 mbar (step b).
[0013] During the third step of the process of the invention (step c), the mixture is heated between dianhydrohexitol and the organic halide at a temperature between 50 ° C and 120 ° C. The temperature of the coolant circulating in the jacket of the reactor must be adjusted so as to be at least equal to the boiling temperature of the organic halide used, so as to begin the azeotropic distillation. During this first distillation stage, said distillation only concerns the organic halide: in other words, only a part of the organic halide is removed by distillation. Furthermore, the boiling temperature that should be taken into account is the boiling temperature of the organic halide under the partial pressure prevailing in the device. By way of example, epichlorohydrin has a boiling point of 116 ° C. at atmospheric pressure, this boiling point being approximately equal to 80 ° C. under a partial vacuum of 275 mbar. Conveniently, it will be placed at a slightly higher temperature (about 3 ° C above) at the boiling temperature for the organic halide considered and the imposed depression. During the fourth step of the process of the invention (step d), a basic reagent is then added to the diahydrohexitol / organic halide mixture for a period of between 1 hour and 10 hours. The amount of basic reagent is preferably the stoichiometric amount relative to the number of hydroxyl functions of dianhydrohexitol (for example: 2 moles of sodium hydroxide per 1 mole of isosorbide). Nevertheless, we can choose to be in slight excess over this stoichiometry. The basic reagent is chosen from hydroxides of lithium, potassium, calcium and sodium, optionally in the form of an aqueous solution, and is, very preferably, an aqueous solution of sodium hydroxide.
[0014] Upon introduction of the basic reagent (step d), water is formed by reaction between the dianhydrohexitol and the organic halide, as well as additional water may be introduced by introducing the basic reagent in the form of of aqueous solution. Distillation then concerns the water and organic halide mixture, the first being removed and the second returning to the reaction medium. In the case of a Dean-Stark device: the water constitutes the upper phase which is eliminated, while the halide in the lower part is returned to the reaction medium. Azeotropic distillation is continued until complete removal of the water. Thus the reaction medium is further heated for a period of between 30 minutes and 1 hour after the end of the addition of the basic reagent. In a preferred embodiment, a phase transfer catalyst is added in the first step (step a). It is thus possible to increase even more significantly the fluidity of the products manufactured, while maintaining a very large proportion of isosorbide diepoxy derivatives relative to the monoepoxy derivatives of isosorbide. The phase transfer catalyst is preferably chosen from tetraalkylammonium halides, sulphates or hydrogen sulphates and more preferably from tetrabutylammonium bromide and tetrabutylammonium iodide. The amount of phase transfer catalyst is between 0.01 and 5%, preferably between 0.1% and 2%, more preferably 1% by weight relative to dianhydrohexitol. It is then possible to reduce very significantly the epoxy value, which means that the amount of oligomers in the medium is greatly reduced.
[0015] The reaction medium is finally filtered to remove the salts formed during the reaction between the halide and dianhydrohexitol, such as sodium chloride in the case of epichlorohydrin. The salts thus recovered are washed again with epichlorohydrin. The washings are added to the first filtrate and then concentrated so as to eliminate in particular epichlorohydrin. The concentration step is carried out for example by vacuum distillation, for example in a rotavapor type device and / or wiped film evaporator. During this concentration step, the crude product or bis-anhydrohexitol ether composition is progressively heated to 140 ° C. and the pressure is reduced to 1 mbar. Optionally, an additional step of purification by distillation under Reduced pressure (<1 mbar) can be achieved by means of a scraped surface exchanger to separate the oligomers from the di-glycidyl ether of dianhydrohexitol. This step is distinct from that described in the previous paragraph.
[0016] Another object of the present invention is based on the compositions that can be obtained according to the method of the invention. A final object of the present invention is based on the use of these compositions for the manufacture of composite materials, coatings and adhesives. These compositions can also be used for the synthesis of vinyl ester by reaction with (meth) acrylic acids. These photocrosslinkable monomers (vinyl esters) can then be used for the manufacture of dental resins, boat hulls, specialty coatings. The compositions according to the invention can be used in polycondensation reactions in order to obtain a three-dimensional network and a thermophilic material.
[0017] In this case, they can be used alone (homopolymerization reactions) or in combination with other monomers (co-polymerization reactions). Among the comonomers, mention may be made of the other epoxy derivatives, but also agents that are known as hardeners or crosslinking agents such as amines, polyetheramines, polyamides, amidoamines, Mannich bases, anhydrides, polycarboxylic polyesters, mercaptans, phenolic resins, resins melamine, urea and phenol-formaldehyde. Lewis acid, tertiary amine, imidazole catalysts may also be added to the formulation to initiate and / or accelerate crosslinking. The crosslinking reactions will be at a temperature ranging from 5 ° to 260 ° C.
[0018] The materials, resins obtained from the compositions of bisanhydrohexitol ethers, object of the present invention, are more chemically and mechanically resistant and also have a higher glass transition temperature (Tg), compared to the same materials obtained with the bis-anhydrohexitol ethers according to the prior art, as demonstrated hereinafter.
[0019] EXAMPLES Reagents: Isosorbide: PolysorbTM P product marketed by Roquette Frères Epichlorohydrin: sold by Sigma-Aldrich Trimethylammonium bromide: sold by Sigma-Aldrich Example 1: Tests according to the prior art. 6 tests (tests 1 to 6) were carried out during which isosorbide and epichlorohydrin were reacted, with the addition of an aqueous solution of sodium hydroxide, the azeotropic distillation being carried out at atmospheric pressure. By way of example, this is the procedure used for test No. 1. A 1-liter jacketed reactor equipped with a heat-transfer fluidized bath is charged with a mechanical stirring system. pale, a system for controlling the temperature of the reaction medium and an inverted Dean Stark surmounted by a coolant, 125 g of isosorbide (0.86 mol, 1 molar equivalent) and 395.6 g of epichlorohydrin (4.27 mol, 5 molar equivalents).
[0020] The reaction mixture is then heated to 116 ° C (boiling point of epichlorohydrin = 116 ° C at atmospheric pressure) for 30 minutes. 136.9 g of a 50% aqueous solution of sodium hydroxide (1.71 mol, 2 molar equivalents) are then added gradually. The addition lasts a total of 6 h 12; the azeotropic distillation is continued and the water formed by reaction between the halide and dianhydrohexitol is removed. The reaction medium is vacuum-filtered in order to remove the sodium chloride formed over time. The salts are finally washed with epichlorohydrin, which is then removed by evaporation under reduced pressure in a rotavapor. The composition of diglycidyl ether of isosorbide or predominantly containing diglycidyl ether of isosorbide is then obtained in the form of a clear liquid (viscosity Brookfield at 25 ° C (19800 mPa ·%) and lightly colored, having an epoxy equivalent of 216 g / equivalent.
[0021] Table 1 summarizes the operating conditions, and in particular: the quantity of epichlorohydrin employed, expressed in molar equivalents of epichlorohydrin relative to the number of moles of isosorbide (Eq Mol EPI); sodium used, expressed in molar equivalents of sodium hydroxide relative to the number of moles of isosorbide (Eq Mol NaOH) - the time of introduction of sodium hydroxide (intro time NaOH) This table also indicates the determined distribution by Gas Chromatography (GPC) (in% of area) of the various constituents of the final product / final composition. In all the examples of the present application, the GC analysis is carried out on a DB1-type capillary column (30m × 0.32mm, film thickness 0.25pm). Quantification of the species consists of calculating the relative proportion of the peak areas of the chromatogram, the% of each species (x) being equal to the peak area of the species (x) divided by the sum of the area. of all the peaks.
[0022] EXAMPLE 2 Tests according to the invention Four tests according to the invention (tests 7 to 10) were carried out during which isosorbide and epichlorohydrin were reacted, with addition of an aqueous solution of sodium hydroxide, the distillation azeotropic being conducted under a partial vacuum. As an example, here is how we proceeded for the test n ° 7. It is introduced into a 1-liter jacketed reactor equipped with a heat-transfer fluidized bath equipped with a mechanical stirring system to a pale, a system for controlling the temperature of the reaction medium and a Dean Inverted stark surmounted by a condenser, 125 g of isosorbide (0.86 mol, 1 molar equivalent) then 395.6 g of epichlorohydrin (4.27 mol, 5 molar equivalents).
[0023] The system is brought to a pressure of 568 mbar relative. The reaction mixture is then heated to 100 ° C. (boiling point = 100 ° C. to 568 mbar) for 30 minutes before starting the controlled addition of 136.9 g of an aqueous solution of sodium hydroxide. at 50% (1.71 mol, 2 molar equivalents). The addition lasts a total of 3 h 05. The water is removed continuously by azeotropic distillation.
[0024] The reaction medium is vacuum-filtered in order to remove the sodium chloride formed over time. The salts are washed with epichlorohydrin which is then removed by evaporation under reduced rotavapor pressure.
[0025] The diglycidyl ether composition of isosorbide or containing predominantly isosorbide diglycidyl ether is then obtained in the form of a clear liquid (Brookfield viscosity at 25 ° C. of 13900 mPa ·%) having an epoxy equivalent of 200 g / equivalent. EXAMPLE 3 Tests according to the invention with the use of a phase transfer catalyst Other tests according to the invention (tests 11 to 16) were carried out during which the isosorbide and the isosorbide were reacted. epichlorohydrin in the presence of a phase transfer catalyst, with the addition of an aqueous solution of sodium hydroxide, the azeotropic distillation being carried out under a partial vacuum. By way of example, here is how the procedure was carried out for test No. 11. It is introduced into a 1-liter jacketed reactor heated by a heat-transfer fluidized bath equipped with a mechanical stirring system. , a system for controlling the temperature of the reaction medium and an inverted Dean Stark surmounted by a refrigerant, 125 g of isosorbide (0.86 mol, 1 molar equivalent), 395.6 g of epichlorohydrin ( 4.27 mol, 5 molar equivalents) then 1.25 g of triethylammonium bromide (1% by weight relative to isosorbide).
[0026] The system is brought to a pressure of 275 mbar relative. The reaction mixture is heated to 80 ° C. (boiling temperature = 80 ° C. to 275 mbar) before starting the controlled addition of 136.9 g of a 50% aqueous solution of sodium hydroxide ( 1.71 mol, 2 molar equivalents). The addition lasts a total of 2 hours 50 minutes. The water is then removed continuously by azeotropic distillation. The reaction medium is vacuum-filtered in order to remove the sodium chloride formed over time and the catalyst. The salts are washed with epichlorohydrin which is then removed by evaporation under reduced rotavapor pressure.
[0027] The diglycidyl ether composition of isosorbide or containing predominantly isosorbide diglycidyl ether is then obtained as a clear liquid (Brookfield viscosity at 25 ° C. of 4350 mPa ·%) having an epoxy equivalent of 176 g / equivalent.
[0028] Table 2 summarizes the operating conditions used for tests 7 to 16, and in particular: the quantity of epichlorohydrin employed, expressed in molar equivalents of epichlorohydrin relative to the number of moles of isosorbide (Eq Mol EPI); the quantity of sodium hydroxide used, expressed in molar equivalents of sodium hydroxide relative to the number of moles of isosorbide (Eq Mol NaOH); the time of introduction of the sodium hydroxide (intro time NaOH); - depression (mBars) - the nature of the catalyst This table also indicates the distribution determined by GC (in% of surface) of the various constituents of the final product.
[0029] The comparison between Table 1 and Table 2 demonstrates that the process according to the invention makes it possible to obtain compositions in which the proportion of diglycidyl ether of isosorbide relative to the monoglycidyl ether of isosorbide is considerably greater and the equivalent of epoxy therefore the content of oligomers parasite products weaker. Finally, the preferred variant of the invention consisting in implementing a phase transfer catalyst makes it possible to exacerbate these effects. Tests No. 11 to 15 which use 1% by weight of catalyst make it possible in particular to significantly reduce the epoxy equivalent, and thus to reduce the content of oligomers. Test No. 1 2 3 4 5 6 Eq Mol EPI 5 5 10 10 10 Eq Mol NaOH 2 2 2 2 2 2 Time intro NaOH 6h12 3h06 1h04 9h37 6h12 3h08 isosorbide 0.1% 0.0% 1.0% 0 , 3% 0.1% 0.4% monoglycidylether isosorbide 13.4% 14.1% 33.7% 28.7% 28.5% 18.7% diglycidylether isosorbide 49.2% 44.7% 30.8 % 38.0% 40.9% 40.8% monoglycidylether di-isosorbide 4.5% 3.4% 4.2% 6.1% 5.0% 4.6% diglycidylether di-isosorbide 10.8% 14 , 9% 15.6% 9.0% 10.1% 10.3% glycerol 0.5% 0.3% 0.6% 0.6% 0.3% 0.2% Other 24.3% 18 , 7% 20.8% 18.8% 17.6% 15.4% diglycidylether isosorbide / (mono + diglycidylether isosorbide) 68.6% 78.5% 76.0% 47.8% 57.0% 58, 9% Epoxy Equivalent (g / eq) 215 216 216 234 224 224 Table 1 Test No. 7 8 9 10 11 12 13 14 15 16 Eq Mol EPI 5 10 5 5 5 5 10 5 5 5 Eq Mol NaOH 2 2 2 2 2 2 2 2 2 2 Time intro NaOH 3h05 3h09 4h30 2h56 2h50 3h00 2h54 3h02 3h04 2h55 Pressure (mBar) 568 275 275 192 275 275 275 275 275 275 Catalyst TEA TEA TEA TEA TBAI TEA BBBCB * isosorbide 0.1% 0.1 % 0.0% 0.2 0.0% <0; 1 0.0% <C0); 1 0.0% 0.0% monoglycidyl ther 12.6 8.6% 4.2% 4.8% 5.1% 10.1 11.7 10.4 6.4% 4.5% isosorbide 0/0 ° / 0 0/0 ° / 0 diglycidylether 57.0 60.7 65.8 58.1 63.0 63.9 66.3 56.0 64.2 61.6 isosorbide%%%%%%%%%% monoglycidylether 2.4% 1.1 % 0.6% 0.8% 1.0% 1.7% 1.0% 2.3% 1.0% 0.9% di-isosorbide diglycidylether 14.5 12.6 13.1 di-isosorbide 12 , 12.4 9 3% 14.4 13.4 15.4 15.8 glycerol 0.2% <0.1 0.1% 0.2% 0.0% ... 0.0% 0.1% <01 0,0% ° / 0 <01 ° / 0 ° / 0 other 13,2 16,8 16,2 20,1 18,4 11,7 11,7 16,7 14,9 17,6%% %%%%%%%% Diglycidylether 81.9 87.6 94.0 92.4 92.5 86.4 85.0 84.3 90.9 93.2 isosorbide%%%%%%%%%% (Mono- + Diglycidyl and Herisosorbide) Epoxy Equivalent 200 203 211 178 176 176 181 195 (g / eq) * Tests 11 to 15 are carried out with 1% by weight of transfer agent whereas test 16 does not uses only 0.1% of this TEAB agent: Triethyl ammonium bromide TEAC: Triethyl ammonium chloride TBAI: Triethyl ammonium iodide TABLE 2 Example 4: Production of resins from compositions according to the invention or according to the prior art. Epoxy resins from the isosorbide glycidyl ether compositions and in the presence of an amine hardener (isophorone diamine) were prepared. The quantity of isophorone diamine introduced is calculated in such a way that the ratio of the number of -NH groups to the number of epoxy groups is equal to 1. Isophorone diamine is available under the trademark Vestamid® IPD by Evonik.
[0030] The equivalent of -NH group by weight is 42.5g / eq. The formula used to calculate the diamine implementations is as follows: mepoxy x 42.5 m (isophorone diamine) = epoxy equivalent By way of example, this is the procedure for the test 17. 10.630 g of the product obtained in test no. 2 are mixed at room temperature with 1.934 g of isophorone diamine for 1 minute. The mixture, homogeneous and flowing at ambient temperature, is placed in a silicone mold (L = 43mm, 1 = 20mm). The crosslinking is carried out in an oven for 1 hour at 80 ° C. and 2 hours at 180 ° C. A material solid at room temperature and having a glass transition temperature (Tg) of 66 ° C. is then obtained. The glass transition temperature is measured by DSC at the second pass of a temperature ramp of -100 to 200 ° C at 10 ° C / min. Table 3 summarizes the results obtained according to the isosorbide glycidyl ether compositions used.
[0031] Test No. 17 18 19 20 Ref of the test 4 5 13 15 corresponding to the (out of (depending on (according to (according to glycidyl ether invention) invention) the invention) of isosorbide used Equivalent of epoxy 234 224 179 181 (g / eq) Tg (° C) 66 75.2 94.5 99.4 Table 3 There is a very clear increase in the glass transition temperature for the tests 19 and 20, carried out with the compositions according to the invention , compared with tests 17 and 18 which implement compositions according to the prior art.
权利要求:
Claims (9)
[0001]
CLAIMS1 - A process for producing bis-anhydrohexitol ether compositions, comprising the following steps: a) contacting a dianhydrohexitol and an organic halide, b) placing the mixture thus obtained dianhydrohexitol and organic halide under vacuum to obtain a depression of between 100 mbar and 1000 mbar; c) heating the mixture under vacuum at a temperature of between 50 ° C and 120 ° C and thus carrying out azeotropic distillation; d) then adding to said mixture a basic reagent during a duration between 1 hour and 10 hours and then continue the azeotropic distillation, e) recover the composition of bis-anhydrohexitols ethers after a filtration step, concentration of the filtrate and optionally a purification step.
[0002]
2 - Process according to claim 1, characterized in that the dianhydrohexitol is an isohexitol, more preferably chosen from isosorbide, isomannide and isoidide, and is, most preferably, isosorbide.
[0003]
3 - Process according to any one of the preceding claims, characterized in that the organic halide is chosen from epibromohydrin, epifluorohydrin, epiiodohydrin and epichlorohydrin, and is, more preferably, epichlorohydrin.
[0004]
4 - Process according to any one of the preceding claims, characterized in that the basic reagent is selected from hydroxides of lithium, potassium, calcium and sodium optionally in the form of an aqueous solution, and is very preferably an aqueous solution of sodium hydroxide. 30
[0005]
5 - Process according to any one of the preceding claims, characterized in that a phase transfer catalyst is added in step a).
[0006]
6 - Process according to claim 5, characterized in that the phase transfer catalyst is chosen from tetraalkylammonium halides, sulphates or hydrogen sulphates and more preferably from tetrabutylammonium bromide and tetrabutylammonium iodide.
[0007]
7 - Process according to any one of claims 5 or 6, characterized in that the amount of phase transfer catalyst is between 0.01 and 5%, preferably between 0.1% and 2%, more preferably 1% by weight. compared to dianhydrohexitol.
[0008]
8 - Composition of bis-anhydrohexitol ethers obtainable by the method according to any one of claims 1 to 7.
[0009]
9 - Use of the bis-anhydrohexitol ether composition according to claim 8 in the manufacture of composite materials, coatings and adhesives.
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同族专利:
公开号 | 公开日
MX2016009474A|2016-10-13|
CN105916862A|2016-08-31|
WO2015110758A1|2015-07-30|
US10174152B2|2019-01-08|
CA2937299A1|2015-07-30|
FR3016631B1|2016-03-04|
JP6650402B2|2020-02-19|
EP3097109B1|2019-10-02|
MX368944B|2019-10-22|
KR20160111914A|2016-09-27|
JP2017508718A|2017-03-30|
CN105916862B|2018-12-14|
US20170002132A1|2017-01-05|
EP3097109A1|2016-11-30|
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法律状态:
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2016-02-01| PLFP| Fee payment|Year of fee payment: 3 |
2017-01-31| PLFP| Fee payment|Year of fee payment: 4 |
2018-01-31| PLFP| Fee payment|Year of fee payment: 5 |
2019-01-30| PLFP| Fee payment|Year of fee payment: 6 |
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2021-01-28| PLFP| Fee payment|Year of fee payment: 8 |
2022-01-31| PLFP| Fee payment|Year of fee payment: 9 |
优先权:
申请号 | 申请日 | 专利标题
FR1450474A|FR3016631B1|2014-01-21|2014-01-21|PROCESS FOR PRODUCING GLYCIDYL ETHERS OF ISOHEXIDES PRODUCED THUS OBTAINED AND THEIR USES|FR1450474A| FR3016631B1|2014-01-21|2014-01-21|PROCESS FOR PRODUCING GLYCIDYL ETHERS OF ISOHEXIDES PRODUCED THUS OBTAINED AND THEIR USES|
JP2016543233A| JP6650402B2|2014-01-21|2015-01-21|Process for producing isohexide glycidyl ether and use of the product obtained thereby|
MX2016009474A| MX368944B|2014-01-21|2015-01-21|Process for producing isohexide glycidyl ethers, products thus obtained, and uses thereof.|
US15/113,078| US10174152B2|2014-01-21|2015-01-21|Process for producing isohexide glycidyl ethers, products thus obtained, and uses thereof|
KR1020167016661A| KR20160111914A|2014-01-21|2015-01-21|Process for producing isohexide glycidyl ethers, products thus obtained, and uses thereof|
CN201580004392.1A| CN105916862B|2014-01-21|2015-01-21|For producing the technique of dissident's sugar alcohol glycidol ether, thus obtained product and application thereof|
PCT/FR2015/050148| WO2015110758A1|2014-01-21|2015-01-21|Process for producing isohexide glycidyl ethers, products thus obtained, and uses thereof|
EP15704349.8A| EP3097109B1|2014-01-21|2015-01-21|Process for producing isohexide glycidyl ethers|
CA2937299A| CA2937299A1|2014-01-21|2015-01-21|Process for producing isohexide glycidyl ethers, products thus obtained, and uses thereof|
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